Nylon Staple Fiber - Custom Denier (1.5D-100D) Length (38mm-152mm) for Industrial Fabrics

Product Overview

Our Nylon Staple Fiber is a high-performance synthetic fiber engineered specifically for demanding industrial applications. Offering full customization across a broad spectrum of denier (1.5D to 100D) and length (38mm to 152mm) parameters, this product is designed to meet the precise mechanical, thermal, and structural requirements of modern industrial textiles. It combines nylon's inherent strength, excellent abrasion resistance, and resilience with tailored physical specifications to deliver optimal performance in engineered fabric solutions.

Core Product Specifications & Technical Advantages

1.Customizable Denier Range (1.5D - 100D):

Fine Denier (1.5D - 6D): Provides high fiber density, smooth surface, and flexibility for lightweight, high-strength nonwovens and precision felts requiring fine filtration or a soft finish.

Medium Denier (6D - 20D): Offers a balance of strength, bulk, and processability, serving as the workhorse grade for most needle-punched fabrics, automotive interiors, and standard industrial felts.

Coarse/High Denier (20D - 100D): Delivers exceptional tenacity, dimensional stability, and durability for heavy-duty applications such as geotextiles, abrasive backings, and high-load composite reinforcements.

2.Adjustable Cut Length (38mm - 152mm):

Short Lengths (38mm - 65mm): Optimized for dry-laid or wet-laid nonwoven processes, ensuring excellent web formation uniformity and bonding efficiency in high-speed production lines.

Medium Lengths (76mm - 102mm): The standard for most needle-punching and mechanical bonding processes, providing ideal fiber entanglement and fabric integrity for carpets and felts.

Long Lengths (114mm - 152mm): Used in specialized carding and air-laid processes or for blending with long natural fibers to enhance the strength and handle of technical fabrics.

3.Inherent Material Properties Enhanced by Customization:

Superior Strength & Durability: Excellent tensile strength and loop strength for long-lasting products.

Outstanding Abrasion & Fatigue Resistance: Withstands repeated friction and stress, critical for moving parts and high-traffic surfaces.

Good Resilience & Shape Recovery: Maintains structure under compression and bending loads.

Chemical & Mildew Resistance: Suitable for harsh or humid environments.

1.Floor Coverings & Automotive Interiors:

Needle-Punched Carpets: For commercial buildings, automotive trunk liners, and floor mats, offering durability and moldability.

Automotive Trims: Door panels, dashboards, and parcel shelves, where formability and strength are key.

Artificial Turf Backing: Provides dimensional stability and resilience for sports fields and landscaping.

2.Filtration & Technical Felts:

Filter Media: For dust collection, liquid filtration, and HVAC systems, with denier and length selected based on particle size and flow requirements.

Paper Machine Felts: Used in wet/dry sections of paper manufacturing for water removal and sheet conveyance.

Polishing & Buffing Pads: In leather, metal, and wood finishing industries.

3.Construction & Geotextiles:

Soil Stabilization & Erosion Control Mats: Provides reinforcement and protection in civil engineering projects.

Asphalt Overlay Fabrics: Prevents reflective cracking in road construction.

Drainage Composites: Used in foundation and landfill systems.

4.Coated Fabrics & Composites:

Substrate for PVC/ PU Coating: For truck tarps, awnings, and inflatable materials due to its strength and tear resistance.

Reinforcement for Rubber: In hoses, conveyor belts, and seals.

Fiberfill & Padding: For furniture, mattresses, and protective packaging requiring resilience.

5.Other Specialized Uses:

Brushed & Raised Fabrics: For garment interlinings and cleaning cloths.

Sewing Threads & Tapes: For industrial stitching and strapping applications.

Synthetic Leather Base: Provides a strong, flexible substrate.

weaving bag,200kg per bale .size:115*95*75cm

Material of pack:weaving bag, Plastic tape will be used.

8 tons for 20'ft Container; 20 tons for 40HQ Container.

ISO9001, INTERTEK

1. Experience: We have many years’ experience in Virgin Nylon Fiber industry.
2. Various Products: We have various specifications to meet your every requirement.
3. Cost Control: We use special processing technology so that we can reduce the cost.
4. High Quality: Our Nylon fiber sells best and number one.
5. Feedback: We have high degree of satisfaction and market share all around the world.
6. Best Service: Customers can be assured of our e-mail and phone support, and longer-term service plans.

1. Why choose Nylon Fiber?

• Good elasticity and grade A quality
• Bright & soft color
• Better anti static electricity

2. What's your payment term?

30% T/T as deposit 70% T/T before shipment or LC at sight, others are negotiable.

3. Can we get samples?

Free samples always could be sent to you for your evaluation.

4. What's your MOQ?

8 Ton